Design and implementation of a maintenance planning and control. Free maintenance planning and scheduling articles for. Depot maintenance strategic plan executive summary this depot maintenance strategic plan articulates the department of defenses strategy and plans for ensuring its organic depot maintenance infrastructure is postured and resourced to meet the national security and materiel readiness challenges of the 21st century. In this paper, a preventive maintenance pm planning and control system designed and implemented in a large foundry is presented. This is what enables the process to become sustainable, as we do not have to learn everything from the beginning when a job arises. Strategic maintenance planning deals with the concepts, principles and techniques of preventive maintenance, and shows how the complexity of maintenance strategic planning can be resolved by a systematic topdownbottomup approach. Can allow for greater control of all aspects of operations and act as a clearinghouse for all work orders.
An analysis of maintenance strategies and development of a. Many times we have a planner or plannerscheduler, but do not know how to use him or her effectively or efficiently. Maintenance planning and scheduling for reliability helps to double operating profit in the average industrial company. Deferred maintenance postponed maintenance on infrastructure or. Design a maintenance planning and scheduling process for both reactive and planned. Select day of week from dropdown list for the wos to be copied to weekly plan. Doing maintenance planning and scheduling is important.
Maintenance planning and scheduling midrand february pragma. Pat pick the date facilities maintenance contractor qaqc plan sample selected pages not a complete plan part 1. Maintenance planning and scheduling is the first step needed to assist you in achieving these objectives. Maintenance planning and scheduling workbook lifetime. It does not prolong the design service life, nor does it add to the assets value. This high impact, handson intervention covers all aspects of modern. Maintenance planning, scheduling, and control introduction. The benefits of good maintenance planning and scheduling are numerous, and include. Replacement replacement of a major building system or component having the capacity to perform the same function. However, often maintenance is a secondary process in companies that have production as their core. Request pdf planning and control of maintenance systems. Define spare parts requirements for each wo with an advanced userform.
Prepare a visualized daily plan with an advanced userform. An analysis of maintenance strategies and development of a model for strategy formulation a case study master of science thesis in the master degree programme, production engineering gustav fredriksson hanna larsson department of product and production development division of production systems chalmers university of technology. Iso 55000 pas 55 is the asset management standard everyone is moving towards. Typically a good maintenance planning engineer has a strong aviation background, such background knowledge aids and supports the maintenance planning role and enables a strong understanding of how to comply with the various tasks. Total asset management is aimed at improving value for money from public sector assets. Pdf design and implementation of a maintenance planning. Sep 17, 2012 maintenance planning and scheduling are key elements that influence the true success of any organization. Planning is the the process of planning, while scheduling is the process of reconfiguring workloads in a productionmanufacturing process. Organization name maintenance policy the property management department of org. Oct 19, 2016 in the maintenance world, planning and scheduling are two different functions that work together to create a maintenance program. What does good maintenance planning and scheduling look like. United airlines was one of the first companies to establish a method to define maintenance needs in order to create a viable maintenance plan.
The mpd is the source document for the initial maintenance program. Maintenance planning and scheduling handbook pdf free. Predictive maintenance is the complement of preventive maintenance. Request pdf implementing a preventive maintenance planning model for computer numerical control cnc milling machine preventive maintenance is early access or preplanned maintenance of the. Pm does not achieve reliability, it preserves reliability. Any reasonable project manager certainly understands importance of planning a project well. Manage maintenance do not allow it to control operations. While planning and scheduling assure the effective utilization of resources to. Organizational structures of maintenance and operations.
Department of housing and urban development 451 7th street s. Pdf design and implementation of a maintenance planning system. Typically funded in maintenance and repair budgets. Past and current maintenance practices in both the private and government sectors would imply that maintenance is the actions associated with equipment repair after it is broken. Everyone needs to know how the maintenance work will be planned, scheduled and executed, and what they will do in the maintenance process. Where does the maintenance planning document mpd come. Backlog work originates from pmpdm inspections, in the form of corrective work orders, from projects and nonurgent requests from sources throughout the organization. The basics of project planning introduction before commencement of any project, the first thing that we need to do is project planning.
Learn how a proactive maintenance planning approach with timely and relevant feedback can become a driver for year on year improvement in maintenance effectiveness. Maintenance planning and scheduling midrand february. Maintenance policy material control work order system equipment records preventive and corrective maintenance job planning and scheduling backlog control and priority system performance measurement maintenance project control methods activity expected duration time estimation critical path method cpm maintenance management control indices. Planning and control of maintenance systems springerlink. Maintenance done as explained in this book is not a cost. Tilburg university a production model and maintenance planning. Implementing a preventive maintenance planning model for. These three items allow the planner to identify most potential issues and provide the information, and materials to avoid them. The processes in this course pave the way for planning and control of maintenance. Pdf a framework for strategic planning in maintenance. Pdf in this paper, a preventive maintenance pm planning and control system designed and implemented in a large foundry is presented.
Objective evidence of need is crucial to defining a correct strategy. Waiting times, unnecessary parts and inaccurate information are. Maintenance upkeep on property and equipment to realize the originally anticipated useful life of a fixed asset. Maintenance spare parts planning framework and demand of the spare parts required to conduct maintenance. Unlike other maintenance planning and scheduling trainers who teach you the mechanics of.
For companies and businesses who rely mostly on their equipment to do the job for them, a mishap such as this will cost the company a lot. A framework for strategic planning in maintenance article pdf available in journal of quality in maintenance engineering 172. The processes in this course pave the way for planning and control of maintenance resources. Keywords aircraft heavy maintenance, planning and scheduling, reassembly, uncertainty, business planning, maintenance paper type research paper introduction maintenance of a large fleet of aircraft poses significant challenges for a business in terms of achieving the multiple. No matter what the price of oil is, safe facilities operations require effective maintenance work control. Two to four weeks of ready backlog and four to eight weeks of total backlog are considered the norm. What separates the successful operations is knowing the. Ensuring effective planning and scheduling ramping up warranty practices incorporating mobility solutions employing the right tools gaining control of maintenance costs is a team effort that requires effective to ol sand co nti u process improvement. The primary output from maintenance planning is a check pack, work pack or engineering order, the inputs into maintenance planning are. Waiting times, unnecessary parts and inaccurate information. Proper planning of the right work will then contribute to minimising the impact of maintenance on operations through. This course is designed to build competency in work control as a primary skill set required to achieve these new standards. Chapter 9 electrical system maintenance general all electrical systems require periodic maintenance in addition to nonscheduled maintenance caused by unpredictable events such as storms, accidents, and equipment failure. A successful 5day inhouse training course maintenance.
Control room meets with repairmen over isolation requirements. It explains how to establish objectives for physical assets and maintenance resources, and how to formulate. Very few organisations have a proper understanding of these critical functions and struggle to measure, control and manage their very expensive maintenance resources. Pdf design and implementation of a maintenance planning and.
The top 5 tips to implementing maintenance planning. Most assetintensive organisations recognise that efficient and effective maintenance planning and scheduling is one of those cornerstone processes that can help assure equipment reliability and assist with attaining excellence in operations. Maintenance planning and scheduling is an elective course for the maintenance management certification. Maintenance planning documents mpds are provided by aircraft manufacturers to describe the repetitive tasks that are required to maintain their aircraft. Offtheshelf and customized maintenance planning and scheduling training options are offered in a number of formats and are an important component of achieving maintenance and reliability excellence choices include gap assessments, followon coaching, procedure development, operatordriven reliability programs, and other reliability consulting services. Jul 03, 2012 typically a good maintenance planning engineer has a strong aviation background, such background knowledge aids and supports the maintenance planning role and enables a strong understanding of how to comply with the various tasks.
Because the capital assets are essential to the operational processes of the companies involved, downtime of the assets needs to be minimized. I nt er nali onal j ournal of pr oduc ti on e c onomics, 24 l 9 92 26327 2 263 elsevier design and implementation of a maintenance planning and control. Maintenance planning and scheduling exists because it gives value to those businesses that use physical assets, such as plant, equipment, machinery, facilities and infrastructure, in providing their product to paying customers. Chapter 4 maintenance control and production control the maintenance control or production control office is the focal point of all aircraft and aeronautical equipment maintenance actions within an aviation maintenance activity. Maintenance planning and asset management meirc training. Modelling and analysis analyzing maintenance as an integrated system with objectives. This course is designed to build competency in work control as a primary skill set required to.
Improving preparation, management and control of major shutdowns. The vision of the maintenance policy is to provide our customers and staff with the best support services through effective and efficient. The intent of periodic maintenance is to keep the system operating at an acceptable level of service to the public. Refer to heritage asset management guidelines, 2nd edition, published by nsw.
Maintenance planning and scheduling are key elements that influence the true success of any organization. Maintenance planning engineers use the mpd information to develop operator maintenance programs omps that are then submitted to the relevant aviation authority for approval. Maintenance planning and scheduling is one of the fastest and most effective investments an organization can make to improve productivity and availability. Determination of the best method to perform the work. Visualisation of the nature and details of the work. You need to know how the maintenance work will flow through your company from its request to its completion. Specific planning advice to go along with a cmms 340 advanced helpful features for planning and scheduling 341 summary 342 10 how planning interacts with preventive maintenance, predictive maintenance, and project work 343 preventive maintenance and planning 343 predictive maintenance and planning 348 project work and planning 350. At the tactical level, the key issues include maintenance load forecasting and capacity planning. Understanding the easa maintenance planning process.
Spare parts planning and control for maintenance operations. Part 3 work planning and work control 71 5 shortterm work planning and control 73 5. Increased productivity of tradespeoplereduced equipment downtimelower. This articl focuses on the e operational level of production enterprise activities and considers the suitability of failure mode and effects analysis fmea which is a central element of reliability. This chapter focuses on tactical and operational maintenance planning. Difficult to control maintenance work is very diverse specifying what is to be done is not easy jobs have to be done in order of priority tradesmen have different abilities extent of job unknown jobs can be dependent on parts availability.
The dos and donts of effective maintenance planning. An intensive training workshop designed to provide a practical insight into best practice maintenance planning, scheduling and work control. It is impossible to meet this challenge without a longterm, focused plan to improve maintenance performance. Maintenance planning identifies the what, why and the how. This study is on the integrated planning problem of maintenance and production within the frame work of a system subject to periodic preventive replacements with minimal repairs in case of. Backlog management wellmanaged maintenance departments hold their backlog within established upper and lower control limits.
Delegates should represent a wide range of personnel in the organization who are involved in, or dependent on, effective maintenance planning, scheduling and work control. In this paper, a preventive maintenance plan ning and control system designed and imple mented in a foundry is presented. To determine the need to perform a maintenance activity, you need to take an objective look at why you would perform a task. Maintenance planning and scheduling life cycle engineering. Maintenance manual chapter 9 electrical system maintenance. Maintenance and reliability masterclass with cmrp exam maintenance planning, scheduling and control. Maintenance planning and scheduling is not only about using project management software to schedule tasks. Beside planning and scheduling activities the planner needs to ensure that all logistics are. Increased productivity of tradespeople, reduced equipment downtime, lower spare parts holdings, less maintenance rework, and many more yet many organisations still struggle to make their maintenance planning and scheduling as effective as it should be. Design and implementation of a maintenance planning and control system.
Free white papers and articles on industrial maintenance planning and maintenance work scheduling. In context of planning the maintenance activities or in other words of scheduling the periodic sequence of maintenance, the method proposed by grigoriev et al. A maintenance planning and scheduling process needs to be designed. T h i r d e d i t i o n project planning, scheduling, and control a handson guide to bringing projects in on time an. Properly organized and executed key control practice is an. Proper planning is a key part of efficient and effective execution of the work.